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Soft capsules technology

MAIN FRAME
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High rigidity against contamination under absorption of vibration and low geometric alteration.
â–  Frame : AL6061
â–  Covered : SUS304
â–  Thickness of covered SUS304 : over 1.5mm
2. Small space with closing or minimized gaps in assembly section
3. Compact design
4. Absorption of vibration
â–  5 fixing legs
5. Easy to move setting the position
â–  4 moveable wheels
6. Heavy thickness of bottom frame for absorption of vibration

HOPPER
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1. Shape : Square with round edges
â–  Easy to clean inside hopper
2. Round Sight Glass in front side
â–  Easy to check the volume of filling material, visually
3. Two cartridge heaters (300W x 2)
4. Sufficient hopper size : 30L
5. 4(four) fixing lever on bottom side of hopper for easy remove
and installation by operator.
6. Available temperature setting value : 0~60℃
■ Controlled by 1 & 10℃
7. Easy to connect medicine transfer pump by clamp
8. Sensor for check the volume of filling material on the cover
â–  Automatically check the volume and control the medicine transfer pump feeding

9. Installed Impeller on the cover for smoothly mixing the filling material
10. Easy to remove the remaining filling material via discharging hose
11. Contact Parts (Including Impellor) : SUS316L
12. Double Jacket
13. Nitrogen charging available

FEEDING PARTS
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1. 20(10 inch) or 24(12inch) filling heads
â–  Exact and equal supplying feeding to wedge
â–  Easy remove the plungers for maintenance, clean & repair
â–  Parts are made out with cGMP regulation
â–  Tolerance +/- 1%
2. One touch fixing & removing clamp
â–  Easy remove and Installation for convenient maintenance, clean & repair
3. Easy to remove the feeding part from the main body by handle
4. Special coated feeding block for prevention of corrosion and easy clean
5. Volume control indicator on right side
â–  Exact filling volume adjustment according to operator’s control as well as reducing setting time.
6. Smoothly feeding from oil to high-viscosity paste
7. Durability & suitable Material
â–  Plunger : SKD11
â–  Plunger seal : Teflon & Urethane
â–  Pump block : SKD11
â–  Back & side plate : SUS304
â–  Back Plate : SUS304
8. Free gelatin lubrication oil, mechanically

GEAR BOX
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1. High rigidity against contamination under absorption of vibration and low geometric alteration
â–  Material : SS41 with covered SUS304
2. Precise manufactured timing gear
â–  56 toothed gear for calculating for feeding timing
â–  Quick and easy injection timing setting by detailed inner & outer contacting timing gear.
3. Durability & suitable Material
â–  Easy remove the plungers for maintenance, clean & repair
â–  Parts are made out with cGMP regulation
â–  Tolerance +/- 1%

MOULD BOX
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1. Durability & suitable Material
â–  Body : SS41
â–  Gear : SM45C
â–  Main shaft : SM45C
2. Exact to control the timing by gear operating system
3. Design the double control bolts
â–  Prevent any gap from Die rolls in main shaft
4. Design the handle control bolts in front side
â–  Easy to remove the die rolls
5. Easy to control the die roll air pressure by manually
â–  Design the pressure control bolts and bars
6. Quick & easy to check and control the die roll air pressure by automatically
â–  Install the air pressure regulator & gauge

SPREADER BOX
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1. Quick & easy to install
â–  Link-up with hook
â–  Easy to moveable by handle
2. Easy to control of gelatin ribbon thickness
â–  Controlled by up & down round bolts
3. Four cartridge heaters for one spreader box
4. Teflon caps for prevent any damage on bottom of spreader box
5. Easy to disassembly & assembly for convenient maintenance, clean & repair
6. The level of melted gelatin control system
â–  Controlled by air bladder
â–  Controlled by sensor
7. Durability & suitable Material with cGMP regulation
â–  Main spreader box body : SUS316L / C3604
8. Available temperature setting value : 0~90℃
■ Controlled by 1 & 10℃
9. Easy to connect with gelatin service tank by silicon hoses
â–  Connected by clamp

LUBRICATION AND GUIDED ROLLERS
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1. Each over five steps Guide & Lubrication rollers on the right and left side for smooth gelatin sheet transferring.
â–  Guide rollers
â–  Lubrication rollers
2. Keeping the tension of gelatin sheet, tightly
â–  Total over 10 rollers are installed
3. Optimized design for each type of encapsulation machine
â–  Horizontal position
â–  Diagonal position
4. Durability & suitable Material
â–  Roller : SUS304
â–  Covered with synthetic resins
5. The FMI pump are fast, exact and equal mineral oil supplying to gelatin sheet.
â–  Total four lubrication rollers
â–  If dial turn to left side, oil volume will be increased on the roller
â–  If dial turn to right side, oil volume will be decrease on the roller and closed
â–  Operator should check fluid amount of mineral oil on the roller
â–  The roller is equipped 2 (two) on the left side and 2 (two) on the right side
6. Easy to check the oil volume
â–  Check the volume by sight glass, visually
7. Easy to remove the oil in the oil tank
â–  Removing the oil by hose, easily
8. Lubrication oil is circulated design
â–  Economical design
9. Easy to remove the cover of roller
â–  Convenient maintenance, clean & repair

DIE ROLL SET
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1. Durability & suitable Material
â–  Die Roll : A7075 with special coated
â–  Wedge : C3604 with special coated
â–  Distribution plate : C2680
â–  Timing gear : SM45C
2. Three types of die roll size with various encapsulation models
â–  Ø150 x 250mm (For commercial)
â–  Ø150 x 290mm (For mass products)
â–  Ø150 x 100mm (For R&D)
3. Wedge holder for preventing any damage the wedge (CUBE GEL’s patent)
4. Zero-point setting of die rolls
â–  Arrange both sides of die rolls, checking if the two lines circled above match as in the picture above
â–  Check if the die rolls are properly arranged, by inserting a piece of paper between 2 sheets of carbon paper
â–  Check if the carbon printing is matched
5. Injection timing setting
â–  Arrange the wedge to be lined as in the picture above, using segment up/down control button in the touch-screen
â–  Adjust the injection point exactly, using the shut-off valve
6. Various types of wedge for various filling material
â–  For Paste material

COOLING DRUM
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1. Liquid gelatin that supplied from Gelatin service tank to spread box can be changed to gelatin ribbon sheet by cooling drum
2. Drum with chiller for circulation of chilled water for drum temp. adjusting range up to 20℃
3. Cooling materials is installed and it can be operated in circulation by circulation support shaft.
â–  Water circulation principle on drum
4. Small space with closing or minimized gaps in assembly section
5. Durability & suitable Material
â–  SS41 with special coated
6. Special coated cooling drum for prevention of corrosion and easy cleaning
7. Exact and smoothly rotating speed controlled by each drum motor
8. Filtering system for preventing and filtering of any dust on the cooling drum while air flowing (Option)

STRIPPER ROLLERS AND BRUSH
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1. The net of gelatin sheet move to waste box smoothly
â–  Easy to control the distance of between rollers by control bolts
â–  Quick & easy check the net on the bottom side under cover (Easily open)
2. Quickly remove any foreign object in the cavities of die roll
â–  Soft & strong brush is installed
3. Preventing any missing soft capsule
â–  Design the Teflon guide block on the each side
4. Easy & Quick change the roller and brush by control bolts

CONVEYOR
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1. Quick & easy to assembly & disassembly with main body
â–  One assembly bolt design
2. Preventing any missing soft capsule to front side
â–  Guide block design in front of belt
3. Smoothly & easy to move forward & reverse direction
4. Durability & suitable Material
â–  Mesh conveyor : SUS316L
5. Easy to use main function, operator friendly design
â–  Injection lift up & down â–  Conveyor
â–  Mangle conveyor â–  Stripper â–  Emergency stop
6. Easy to clean design
â–  Small waste box attached on reverse direction

USER CONVENIENCE
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1. Easy to connect with other equipment
â–  Power connection of gelatin service tank
â–  Power connection of medicine service tank
â–  Air pressure connection with gelatin service tank
â–  Power connection of medicine transfer pump
2. Easy to check and control
â–  Air pressure gauge
â–  Air regulator
3. Easy to clean the net of gelatin sheet
â–  Easy movable waste box

TOUCH SCREEN
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1. Protection security under three grade with different access authority
â–  Operator â–  Manager
â–  Supervisor
2. Easy to check all of parameters
â–  Temperature of each parts â–  RPM â–  Total count
3. Easy to control on main screen
â–  Main control â–  Injection clutch
â–  Language â–  Die roll press
4. Easy to record the data
â–  Save the screen capture file in USB fan drive

AIR SHOWER SYSTEM
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1. For removing the oil on the capsule’s surface before conveying them to tumble dryer
â–  Save the drying time
â–  For qualified soft capsule
â–  Easy to remove design for cleaning

GELATIN THICKNESS CHECK AND CONTROL
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1. Sensor beam emission â‘  â–¶ Sensor beam reaching to “0” position â‘¡ â–¶ Sensor beam returning to sensor
â‘¢ â–¶Time check between â‘¡ and â‘¢ automatically â–¶ Auto calculation of Gel-ribbon thickness through time
2. If Gel-ribbon thickness is irregular thickness, Sensor giving alarm to main controller. Alarm message displays on touch screen. At the same time, the direction of gelatin capsule transfer conveyor is changed to reverse direction for rejection of fault gelatin capsule automatically until alarm release with reset button by operator
3. After fixing / adjusting gelatin ribbon thickness by servo motor system, the direction of gelatin capsule transfer conveyor is changed to normal direction for production

SERVO SYSTEM
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1. Automatic zero point arrangement
2. Automatic injection timing control
â–  No need timing gear
3. Feeding device is driven by servo motor for a precise filling volume
4. Filling volume adjustment based on the set values of touch screen
5. Auto production parameter memory system
6. Auto recipe memory system
7. Auto production control system from saved data

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